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Abstract The design of a manufacturing supply network (MSN) requires the consideration of decisions made by different groups at multiple levels and their interactions that include potential conflicts. Decisions are typically made based on information from computational simulations that are abstractions of reality and, therefore, embody uncertainty. This necessitates focusing on design space exploration to identify robust satisficing solution sets that are relatively insensitive to uncertainty. Current frameworks that support robust satisficing design space exploration are limited by their capability to support the efficient exploration of multilevel design spaces simultaneously. In this paper, we present the Framework for Robust Multilevel Co-Design Exploration (FRoMCoDE), a decision support framework that allows designers to (i) model decision problems across multiple levels and their interactions, (ii) consider uncertainties in the decision problems, and (iii) visualize and systematically carry out simultaneous exploration of multilevel design spaces, termed co-design exploration. In FRoMCoDE, we combine the coupled-compromise Decision Support Problem construct, where a combination of the Preemptive and Archimedean formulations is used, with robust design constructs and interpretable-Self-Organizing Maps (iSOM)-based visualization to facilitate robust co-design. We use a steel MSN problem with decisions made at two levels to test the framework. Using the problem, we demonstrate FRoMCoDE's efficacy in supporting designers in (i) modeling multilevel decision problems and their interactions, considering the uncertainties, and (ii) the efficient co-design exploration of multilevel design spaces. FRoMCoDE is generic and supports designers in the robust co-design exploration of multilevel systems. 

Abstract Industry 4.0 is based on the digitization of manufacturing industries and has raised the prospect for substantial improvements in productivity, quality, and customer satisfaction. This digital transformation not only affects the way products are manufactured but also creates new opportunities for the design of products, processes, services, and systems. Unlike traditional design practices based on system-centric concepts, design for these new opportunities requires a holistic view of the human (stakeholder), artefact (product), and process (realization) dimensions of the design problem. In this paper we envision a “human-cyber-physical view of the systems realization ecosystem,” termed “Design Engineering 4.0 (DE4.0),” to reconceptualize how cyber and physical technologies can be seamlessly integrated to identify and fulfil customer needs and garner the benefits of Industry 4.0. In this paper, we review the evolution of Engineering Design in response to advances in several strategic areas including smart and connected products, end-to-end digital integration, customization and personalization, data-driven design, digital twins and intelligent design automation, extended supply chains and agile collaboration networks, open innovation, co-creation and crowdsourcing, product servitization and anything-as-a-service, and platformization for the sharing economy. We postulate that DE 4.0 will account for drivers such as Internet of Things, Internet of People, Internet of Services, and Internet of Commerce to deliver on the promise of Industry 4.0 effectively and efficiently. Further, we identify key issues to be addressed in DE 4.0 and engage the design research community on the challenges that the future holds.